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  • Course Information
    • Course Title Code Semester Laboratory+Practice (Hour) Pool Type ECTS
    Machine Design CMK201 FALL 2+0 Faculty C 2
    Learning Outcomes
    1-Explains the physical properties of materials.
    2-Explains the mechanical properties of materials.
    3-Defines cost inputs (such as material, tool/machine, labor, operation, depreciation, packaging and service), calculates the cost of a part, and explains with examples how they affect material selection.
    4-Knows the basic causes of corrosion, gives an experimental explanation of electro-chemical corrosion and writes corrosion prevention methods (such as the use of coatings, selection of metals with similar properties and cathodic protection).
    5-Defines the plastic forming methods of materials (such as bending, bending, forging, casting, deep drawing, welding, precision molding processes) and explains their effects on material selection with examples.
  • ECTS / WORKLOAD
    • ActivityPercentage

    (100)

    		NumberTime (Hours)Total Workload (hours)
    Course Duration (Weeks x Course Hours)14228
    Classroom study (Pre-study, practice)10220
    Assignments0000
    Short-Term Exams (exam + preparation) 0000
    Midterm exams (exam + preparation)40155
    Project0000
    Laboratory 0000
    Final exam (exam + preparation) 6011010
    0000
    Total Workload (hours)   63
    Total Workload (hours) / 30 (s)     2,1 ---- (2)
    ECTS Credit   2
  • Course Content
    • Week Topics Study Metarials
    1 General Principles of Machine Design R1
    2 Key Design Criteria to Consider in Machine Design R1
    3 Effect of Material Selection on Design R1
    4 Effect of Material Selection on Design R1
    5 The Effect of Physical Properties of the Material on the Design R1
    6 The Effect of the Mechanical Properties of the Material on the Design R1
    7 The Effect of Manufacturing Methods on Machine Design R1
    8 The Effect of Manufacturing Methods on Machine Design R1
    9 Determining the Process Sequence in Machine Design R1
    10 Ergonomics, Safety and Aesthetics in Machine Design R1
    11 Ergonomics, Safety and Aesthetics in Machine Design R1
    12 Basic causes of corrosion, experimental explanation of electro-chemical corrosion and corrosion prevention methods. their effects on material selection R1
    13 Plastic forming methods of materials (bending, bending, forging, casting, deep drawing, welding, precision molding processes, etc.) R1
    14 Design criteria Cost inputs (such as material, machine tool, labor, operation, depreciation, packaging and service) definitions, cost calculation of a part. R1
    Prerequisites YOK
    Language of Instruction Turkish
    Responsible LEC.TURGUT ODABAŞIOĞLU
    Instructors -
    Assistants -
    Resources R1. LESSON NOTES ( INSTRUCTOR TURGUT ODABAŞIOĞLU)
    Supplementary Book -
    Goals The aim of this course is to explain the basic principles in machine design, evaluate the advantages and disadvantages of manufacturing methods, and plan the design, manufacturing and after-sales processes of a product.
    Content Material selection. Physical properties of materials (specific gravity, electrical and thermal conductivity, melting-solidification point, expansion coefficient, magnetization, etc.) and the effects of properties on material selection. The effects of mechanical properties of materials (such as tensile, shear, compression and impact strength, fatigue resistance, hardness and toughness) on material selection. Matters to be considered in manufacturing. Metal coating methods (electrical shielding, metal spraying, hot dip coating, galvanization coating, phosphating, etc.). Basic causes of corrosion, experimental explanation of electro-chemical corrosion and corrosion prevention methods. Definitions of plastic forming methods (bending, bending, forging, casting, deep drawing, welding, precision molding processes, etc.) of materials and their effects on material selection. Design criteria Description of cost inputs (such as material, machine tool, labor, operation, depreciation, packaging and service), cost calculation of a part. The ergonomics of safety and the importance of accident prevention tools. The meaning of ergonomics in human-machine relations. Ergonomic factors related to the use of simple devices.
  • Program Learning Outcomes
    • Program Learning Outcomes Level of Contribution
    1 Has the basic Mathematics and Science knowldege. -
    2 Can comprehend the machine drawing, and draw the pictures of machine elements in accordancance with the rules both traditionally and on computer. -
    3 Knows and applies machining and metal forming methods. Uses the the benches that are used in machining and metal forming. 1
    4 Can make measurement and quality control in the field of machine. -
    5 Recongnizes the material, knows thermal process and selects the proper material for manufacturing. 1
    6 Processes the materials with cutting tools and in accordance with the cutting variables with the proper speed and feed rate. -
    7 Designs the machine materials with a computer and forms the programme for computer controlled bench and processes. -
    8 Knows the materials and symbols used in hydraulic and pneumatic systems. Makes a hydraulic and pneumatic circuit design. -
    9 Uses computer, prepares prepsentations and forms database files. 2
    10 Can calculate the strength of the materials according to the static and dynamic variables. -
    11 Uses computerized drawing, design and manufacturing programmes related to the his/her vocation. -
    12 Recognizes the tools of position, velocity, pressure, force used in the machine industry and explains the working systems of them. -
    13 Knows the basic principles of management and communication techniques and laws of work. -
    14 Plans the manufacturing, prepares the process cards, distributes the responsibilities and controls. 2
    15 Follows the developments related to the manufaturing higher technicians. 4
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